I started out making masks with a basic pleated rectangle pattern. It worked, but it was not so great.
I soon after tried the seamed-front pattern from Craft Passion - download it for free here!
I liked this shaped style much better! Plus the little channel on the sides to cinch it up, and the strips of knit fabric for head ties vs. twill tape or elastic - all huge improvements.
Here's the Craft Passion pattern, along with my traced versions with added seam and hem allowances. Again, you can download her free pattern here.
Okay, onto some CHANGES!
With all-day wear, I found the masks pushed uncomfortably into my nose, so I added just to the front of the pattern, particularly at the top.
That really helped! The extra room kept the mask from smashing my nose.
But even though it was roomier, I still found that the center seam annoyed my nose after a few hours. So I drafted this version with a bias-cut center gusset.
Again, very comfy, and no chafing seam! But it's possible this one is a little too loose; I did find if I breathed quickly I inhaled the loose mask fabric a little. More tweaking is needed.
COMFY NOTES:
- Pre-wash your fabrics! A mask that fits now might shrink and feel tight after washing.
- Use T-shirt or knit fabric ties. I cut 1" strips and pulled them to make them curl. I prefer head ties but this works for ear loops too. I left extra length to untie and adjust as needed.
- Line your mask with something smooth; anything linty can really irritate the nose. I used cotton sateen for my last few.
- Make your side channel small; the tie should fit snugly. That way you can adjust the straps and the mask will stay where you put it.
- Trim the heck out of your seam allowances. Grade, layer, and nest (press in opposite directions). Anything to reduce bulk.
I hope this helps you stay comfortable and masked!